Reference
Unit Conversions & Tables: Precision Synchronization
In multi-national engineering, rounding errors or unit mismatches can lead to catastrophic assembly failures. Edelweis enforces a "Metric-First" policy, treating units as fixed variables to ensure absolute mathematical harmony across the Unified TDP, BOM, and CAM data.
1. The Metric-First Directive (SI Standard)
Edelweis operates on a standardized SI (International System of Units) baseline to eliminate ambiguity:
Linear Dimensions
Millimeters (mm) are the absolute standard for all Technical Drawings and CAM outputs.
Mass & Weight
Grams (g) or Kilograms (kg) are synced directly from the Material Library to the BOM.
Force & Stress
Newtons (N) and Megapascals (MPa) are mandatory for all FEA Methodology reports.
2. Global Supply Chain Conversion Tables
| Measurement | SI Unit (Preferred) | Imperial Equivalent | Factor |
|---|---|---|---|
| Length | 1 mm | 0.03937 in | ÷ 25.4 (Exact) |
| Pressure | 1 bar | 14.5038 psi | ≈ 14.504 |
| Torque | 1 N⋅m | 8.8507 lbf⋅in | ≈ 8.851 |
| Mass | 1 kg | 2.2046 lb | ≈ 2.205 |
3. Numerical Precision & Rounding Rules
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Simulation Data: All FEA/CFD results must maintain 4-decimal place precision for mesh sensitivity stability.
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Manufacturing Drawings: Following ASME Y14.5 standards; rounding is strictly prohibited on Critical-to-Quality (CTQ) features.
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Angular Units: Decimal Degrees (e.g., 15.5°) are preferred over DMS to ensure 5-axis toolpath accuracy.
4. Material-Specific Density & Constants
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Density Sync: Defined in g/cm³ and kg/m³ to prevent calculation errors during raw material estimation.
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Thermal Expansion: Coefficients (CTE) standardized in µm/m·K for high-precision thermal probe mapping.
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Modulus Verification: Young’s Modulus recorded in GPa to provide high-fidelity safety factor predictions.
Technical Directives
| Directive | Protocol |
|---|---|
| Unit Consistency Lock | All CAD files must be locked to Millimeters at the template level before modeling begins. |
| Dual Dimensioning | Only permitted on Technical Drawings if explicitly required by the Vendor. |
| Automated Conversions | All conversions in BOMs must be performed via system formulas, never manual entry. |